High Precision Stainless Steel Tube Cutter Machine

Product Details
Customization: Available
After-sales Service: Technical Support
Warranty: 1 Years

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  • High Precision Stainless Steel Tube Cutter Machine
  • High Precision Stainless Steel Tube Cutter Machine
  • High Precision Stainless Steel Tube Cutter Machine
  • High Precision Stainless Steel Tube Cutter Machine
  • High Precision Stainless Steel Tube Cutter Machine
  • High Precision Stainless Steel Tube Cutter Machine
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  • Overview
  • Working Principle
  • Product Parameters
  • Production process:
  • Application areas
  • Production workshop
Overview

Basic Info.

Model NO.
YL-01
Application
Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry, Home Appliance, Environmental Equipment, Petroleu
Technical Class
Continuous Wave Laser
Control
Automatic
Power Density
Heat Conduct Welding
Laser Classification
Optical Fiber Laser
Type
Portable Welding Machine
System
PLC
Machinable Material
Stainless Steel, Copper and Other Pipe Fittings
Use Technology
Laser
Transport Package
Wooden Package
Specification
1800*1800*1700
Trademark
Yueli
Origin
China
HS Code
8456110090
Production Capacity
3000PCE/Year

Product Description

Working Principle

High Precision Stainless Steel Tube Cutter Machine
The laser tube cutting machine by QUANZHOU YUELI AUTOMATION CO., LTD. is an epitome of high-precision engineering, designed for cutting both metal and non-metallic tubes with unparalleled accuracy. Utilizing a potent high-energy laser beam, it targets the surface of the tube, melting or vaporizing it locally through intense heat to achieve precise cuts. Here is a detailed breakdown of its working principles:
1. **Laser Generation**:
- The machine generates a powerful laser beam. Common laser types include fiber lasers, CO2 lasers, and solid-state lasers, each offering unique advantages for varied cutting needs.
2. **Laser Transmission**:
- This potent laser is channeled to the cutting head via an optical fiber or a reflector group. The cutting head houses a focusing lens that condenses the laser beam into a minuscule, high-energy point for exceptionally fine cuts.
3. **Focusing and Positioning**:
- The cutting head is capable of precise movement along the X, Y, and Z axes, enabling intricate and complex cutting paths and patterns. Control is facilitated by a CNC system that ensures the laser head and beam output move with pinpoint accuracy.
4. **Cutting Process**:
- When the focused laser beam strikes the tube's surface, the material rapidly absorbs the energy, heating to its melting or vaporization point. This results in the material melting or vaporizing to create a clean slit.
- During cutting, an assistive gas (such as oxygen, nitrogen, or air) is expelled from the cutting head to blow away melted or vaporized material, ensuring a clean cut.
5. **Assisted Gas**:
- Auxiliary gases enhance the cutting process and protect the focusing lens from damage due to splashing material. Different gases influence cutting quality and speed; for instance, oxygen can accelerate cutting and improve quality, while nitrogen prevents oxidation in some metals.
6. **Cooling and Fume Exhaust**:
- The cutting process generates significant heat and smoke. Equipped with a cooling system and fume exhaust, the machine ensures stable operation and a clean working environment.
7. **Automated Clamping and Rotating Mechanism**:
- Designed for tube characteristics, the machine includes an automated clamping and rotating mechanism that securely holds and rotates the tube for precision cutting. These mechanisms automatically adjust to accommodate tubes of varying diameters and shapes.
By integrating these sophisticated steps, the High Precision Stainless Steel Tube Cutter machine achieves remarkable precision and efficiency. It finds extensive application across metal processing, aerospace, automotive manufacturing, medical equipment, and more.
High Precision Stainless Steel Tube Cutter Machine
High Precision Stainless Steel Tube Cutter Machine
 
Product Parameters
 
Laser Generator Chuangxin or Guangfang  
Laser Head European style Purui  
Water Cooler Hanli  
 servo motor Four sets   750w
system PLC  
Screen touchscreen  
Pipe processing range  Round tube Φ10-65  
Cutting length 10mm-300mm  
Cutting material thickness  0.5-2mm  
Maximum cutting speed  ≤25m/min (depending on material thickness)  
"x" axis travel 600mm  
"w" axis adjustment range  360 degrees  
Cutting accuracy   ≤100mm:≤±0.1mm;100-300mm:≤±0.2mm  
Machine tool positioning accuracy ±0.1mm  
Empty line speed  60m/min  
electricity demand 380V 50Hz  
 
Production process:
 

Equipment process flow
1. Semi-automatic loading. Simply arrange 6 meters of raw materials manually: automatic loading → automatic feeding
→ automatic cutting → automatic blanking for a seamless and efficient production flow.
2. Efficient cutting, powerful functions
This advanced machine employs a PLC (Programmable Logic Controller) combined with a state-of-the-art human-machine touch screen control system.
2. Easy to operate:
Supports continuous 24-hour operation; boasts a wide cutting range of ∅10-∅65. One operator can manage multiple devices, achieving an efficiency 3-5 times higher than conventional pipe-cutting machines. The user-friendly interface ensures that all cutting processes can be completed directly through the human-machine interface.

High Precision Stainless Steel Tube Cutter Machine
High Precision Stainless Steel Tube Cutter Machine
High Precision Stainless Steel Tube Cutter Machine
 
Application areas
 

Laser technology has revolutionized numerous industries with its diverse applications. It is extensively utilized in laser welding, laser cutting, and laser drilling, catering to all forms of drilling needs including oblique holes, varied hole types, plaster, cork paper, steel plate, and packaging and printing drilling. Additionally, laser processes are pivotal in quenching, heat treatment, marking, glass engraving, fine-tuning, lithography, film making, film processing, packaging, circuit repair, wiring technology, and cleaning.
Over the past 30 years, lasers have become ubiquitous, playing critical roles in everyday life and scientific research. They are indispensable in medical treatments like laser acupuncture and surgeries, and industrial applications such as cutting, welding, and quenching. Lasers are also crucial in advanced technologies including laser discs, rangefinders, gyroscopes, plumbs, scalpels, bombs, radar systems, and weaponry. As technology advances, the scope of laser applications will continue to broaden, promising even more innovative uses in the near future.
Laser weapons represent a sophisticated class of directed energy weapons, designed to incapacitate or destroy targets with precision. These weapons are categorized into tactical and strategic types, each tailored for specific combat purposes. A typical laser weapon system comprises lasers, tracking, aiming, and launching devices, utilizing various laser types such as chemical, solid-state, and CO2 lasers. Despite their rapid attack speed, versatile directionality, and precision, laser weapons are influenced by weather and environmental conditions. With a development history spanning over three decades, laser weaponry has seen significant technological breakthroughs, with countries like the USA, Russia, France, and Israel successfully conducting laser target tests. They are poised to be deployed on ground and air platforms within the next 5-10 years for tactical defense, anti-missile operations, and anti-satellite missions.

High Precision Stainless Steel Tube Cutter Machine
High Precision Stainless Steel Tube Cutter Machine
 

Service during sale
Adhering to the contract terms, QUANZHOU YUELI AUTOMATION CO., LTD. ensures the safe transport of your High Precision Stainless Steel Tube Cutter machine to the designated site free of charge. Our expert technical service engineers will promptly install and commission the equipment on-site. Provided the user's site conditions are met, the installation and debugging process will be completed within 1-2 days, guaranteeing a neat, clean, and orderly setup environment.
QUANZHOU YUELI AUTOMATION CO., LTD. offers complimentary technical training post-installation and debugging. Training sessions will be conducted either at the customer's site or at our domestic training and maintenance center. Our comprehensive training ensures that operators are proficient in using the equipment. The training includes:
Detailed instruction on the power on/off procedures;
Thorough understanding of the control panel, parameter significance, and selection ranges;
Comprehensive training on cutting control operations;
Guidance on manual and automatic operations;
Basic machine cleaning and maintenance protocols;
Troubleshooting common hardware issues;
Critical operational safety and precautionary measures;
Moreover, we extend ongoing technical support for your production needs, ensuring optimal operation and productivity of our High Precision Stainless Steel Tube Cutter machine.

Production workshop
 
 
High Precision Stainless Steel Tube Cutter Machine

Our Service:
1. Prompt Response: Receive a reply to your inquiry within 24 working hours.
2. Expert Assistance: Our experienced staff will address all your questions in fluent English.
3. Custom Design Options: We offer bespoke design services. UEM & UBM are welcome.
4. Unique Solutions: Our highly-trained professional engineers and staff provide exclusive and unique solutions tailored to your needs.
5. Partner Benefits: Special discounts and sales protection are provided to our distributors.
6. Professional Manufacturing: With over 20 years of experience, we specialize in producing a wide variety of machinery, ensuring competitive pricing and high quality.
7. Sample Availability: We can provide a sample for testing within one week if the order quantity is substantial. While the shipment charges are typically borne by you, these will be reimbursed once we have a formal order.
8. Commitment to Quality: As a trustworthy manufacturer, we use superior raw materials, advanced machinery, and skilled technicians to ensure our products are of high quality and stable performance. Feel free to contact us or visit our company.
High Precision Stainless Steel Tube Cutter Machine

Our Company:
Established in 2013, Quanzhou Yueli Automation Equipment Co., Ltd. spans 3000 square meters and is located in China Plumb Town-Nanan, Fujian. Specializing in the production of drilling tapping compound machines, drilling tapping centers, and drilling tapping milling process centers, we cater to various industries including sanitary ware, fire protection valves, hardware, aerospace, and machine manufacturing.

From humble beginnings as an assembly manufacturer, Quanzhou Yueli Automation Equipment Co., Ltd. has evolved into a comprehensive machining manufacturer integrating R&D, production, sales, and service. Our array of advanced equipment includes CNC gantry rail grinder machines, boring mills, milling and polishing compound machines. Our products enjoy a robust sales and service network in the domestic market and are exported to numerous international regions.

We continuously innovate and aim for perfection in our products, maintaining a strong focus on quality and dedicated service. This commitment has earned us enduring support and loyalty from our customers.

Looking ahead, we will keep focusing on user needs, enhancing our professional standards and technological quality. We aim to win the market through exceptional quality and look forward to creating a brilliant future together.
High Precision Stainless Steel Tube Cutter Machine

 

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