Diamond turning blade
I.Main Feature:
Machine are suitable for processing plumbing fittings, hardware, sanitary ware, auto parts which gravity model casting with brass, zinc, aluminium, steel, iron core and alloy, ferrous metal and non-ferrous metal.
II.Technical Parameter:
1. Product features
Selected steel
High finish
sharp and durable
Quality Assurance
Industrial application
high efficiency
customizable
2. Application field
Suitable for processing aluminum and aluminum alloys, copper and steel alloys, tungsten carbide, titanium, magnesium, zinc, lead and other non-ferrous metals. Glass fiber, carbon fiber reinforced plastic and other non-metallic.
Non-metal: wood, plastic, glass fiber reinforced plastic, plexiglass, resin, composite material, marble, graphite
Metal: common aluminum, pure aluminum, die-cast aluminum, aluminum alloy, brass, copper, aluminum alloy, titanium, magnesium, zinc, lead
3, recommended for material processing parameters
| Diamond tool material processing parameters recommended(PCD) |
| workpiece material |
cutting speed(m/min) |
load(min/rev) |
cutting speed(mm) |
| aluminum and aluminum alloy |
200-3000 |
0.05-0.5 |
0.05-1.0 |
| nonmetal |
100-500 |
0.05-0.5 |
0.05-1.0 |
| cemented carbide |
20-30 |
0.05-0.2 |
0.05-0.2 |
4, processing technology recommendation
| Diamond tool material processing parameters recommended |
| Blade classification |
workpiece material |
hardness |
cutting speed
(m/min) |
load
(mm/rev) |
DOC(depth of cut)
(mm) |
| CBN |
grey cast iron |
HB170-230 |
500-1500 |
0.1-0.4 |
0.1-1.5 |
| |
nodular cast iron |
HB240-300 |
200-400 |
0.1-0.4 |
0.1-1.5 |
| |
cast alloy iron |
HB240-300 |
150-300 |
0.05-0.4 |
0.1-1.5 |
| |
iron-base alloy |
HRC45-50 |
50-150 |
0.05-0.4 |
0.05-0.5 |
| |
quenched steel |
HRC45-65 |
80-200 |
0.05-0.2 |
0.05-0.2 |
| |
calorite |
|
50-200 |
0.05-0.2 |
0.05-0.2 |
| PCD |
aluminum and aluminum alloy |
|
200-3000 |
0.05-0.5 |
0.05-1.0 |
| |
nonmetal |
|
100-500 |
0.05-0.5 |
0.05-1.0 |
| |
cemented carbide |
|
20-30 |
0.05-0.2 |
0.05-0.2 |
5. The blade is correctly installed
1, before the tool installation, first check the wear of the knife, such as broken edge, serious wear and other defects, replace the new knife or this to be repaired before use.
2, before installation, the relevant surface must be cleaned and wiped clean, carefully remove the washer and hole puncture, to prevent dirt and puncture affecting the accuracy of the tool installation position.
When clamping the tool with the washer, the two ends of the washer must be parallel to each other as far as possible. If it is found that the milling cutter is crooked after installation, the position of the washer should be adjusted to minimize the cumulative error of the washer. Until the rear milling cutter is not swaying.
4, when the taper shank milling cutter installation, the taper between the milling cutter, the middle sleeve, the main shaft must be consistent, as far as possible to make the installation center and the tool center concentric.
After the tool handle is inserted into the spindle, pull the milling cutter tight with a tension screw. It should be noted that the direction of the milling cutter rotation must be consistent with the thread direction of the tie rod, so that the tie rod thread is connected to the milling cutter more tightly in the rotation, otherwise the milling cutter will have the risk of falling out.
6, without affecting the processing, try to make the milling cutter close to the main shaft bearing, and make the hanger bearing as close to the milling cutter as possible. If the milling cutter is far away from the main bearing, a mounting bearing should be installed between the main shaft bearing and the milling cutter.
7. When installing the milling cutter, the key should not be removed. Because there is no key on the cutter shaft, if the force is uneven in milling or in the case of heavy load cutting, the cutter often slides, then the cutter shaft itself bears a lot of radial resistance and resistance, which is easy to bend the cutter shaft and damage the fixed gasket.
After the milling cutter is installed, check the relevant washers and nuts again to prevent loosening. Use a dial indicator to check the diameter skip or end skip of the milling cutter to see if it is within the allowable range.
9. After the knife shaft is removed, it should be hung on the shelf to prevent the knife shaft from bending and deformation. In special cases, when horizontal storage is required, wood chips or other soft items should be padded to prevent scratches and deformation
III.Detail Pictures:
IV.Production workshop
V.Package and Loading
our service:
1. Reply your inquiry in 24 working hours.
2. Experienced staffs answer all your questions in fluent English.
3. Customized design is available. UEM&UBM are welcomed.
4. Exclusive and unique solution can be provided to our customer by our well-trained and professional engineers and staff.
5. Special discount and protection of sales are provided to our distributor.
6. Professional factory : We are manufacturer, specializing in producing all kinds of machinery for more than 20 years, competitive with good quantity.
7.Sample: We can send out sample for test in one week if the order quantity is big enough. But the shipment charges is usually paid by your side, the charges will be rebounded when we have formal order.
8.As an honest seller, we always use superior raw material, advanced machines, skilled technicians to ensure our products to be finished in high quality and stable feature. Welcome to contact us or visit our company.
our company:
Quanzhou Yueli Automation Equipment Co., Ltd was founded in 2013, which covers an area of 3000 square meters. The company is located at the China Plumb Town--Nanan, Fujian. It is a production enterprise lead by drilling tapping compound machine, drilling tapping centers and drilling tapping milling process center. The company is committed to serving various of industries such as sanitary ware, fire protection valves, hardware, electrical hardware, aerospace, machine manufacturing and so on.
Quanzhou Yueli Automation Equipment Co., Ltd has developed from a simple assembly manufacturing industry to be a machining manufacturer which collects research and development, production, sales and service. It owns CNC gantry rail grinder machine, boring mill, milling, digging, polishing compound machine and other advanced test equipment. Our company product is from sales, service network throughout the China domestic market. They are exported to foreign countries and regions.
We continue to innovate and strive for perfection in our products. We are specialized at quality, focus on the spirit, dedicated service to acquire the perennial support and profound affection from our customers.
In the future, we will continue to pay attention to the needs of users, constantly improve the professional level, the quality of science and technology. Win the market with the quality. We are willing to join hands in creating our brilliant future.
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